PSN-L Email List Message
Subject: Re: Steel vs. other materials
From: ChrisAtUpw@.......
Date: Sun, 25 Jan 2009 21:55:46 EST
In a message dated 25/01/2009 19:07:35 GMT Standard Time, nyponen@.........
writes:
I'm a newbie and have never built seismometer. I'm wondering why
steel is used so much in seismometer construction when other materials
have much less thermal expansion. Spruce wood, for example, has about
1/7 the thermal expansion of steel. Other materials expand even less,
quartz, graphite, some glasses and ceramics, etc. Some of the
materials with low CTEs (Coefficient of Thermal Expansion) are
expensive (invar, tungsten, polyimide, diamond), but others are
affordable. Spruce is inexpensive and widely available. Here are a
couple of sources of graphite rods and other shapes:
http://www.waleapparatus.com/catalog.asp?prodid=548212&showprevnext=1
http://www.graphitestore.com/items_list.asp/action/prod/prd_id/25/cat_id/22
Hi Jim,
Thermal expansion is not generally a serious problem in seismometers,
although you may need to allow for it. Wood is not used for professional
seismometers since it is sensitive to humidity and it tends to warp. It also tends
to take a 'set' under stress, particularly at elevated temperatures. The
thermal expansion is only small along the grain, otherwise it may be quite large.
It can be protected with adhesive + metal film, but while helping, organic
varnishes and paints do not completely exclude moisture.
Mild steel is readily available, has a high rigidity, has the same
properties in all directions and is not expensive. But it does need to be
protected from corrosion with one of the 'special' paints available. Do NOT use any
ferromagnetic material for the arm or the mass. It will pick up magnetic noise
from the house wiring, from the Earth and from passing trains, trucks and
cars.
Aluminum is more expensive and it is much less rigid, but it is fairly
resistant to corrosion. It can be varnished / painted with advantage. Use only
Stainless Steel, Al alloy or nylon bolts. Aluminum in contact with mild
steel corrodes rapidly. Brass is not much better. I have used 3" x 1" Al U
channel sections for amateur type seismometers, but you can also use Aluminum bar.
Check _http://www.bgs.ac.uk/education/school_seismology/seismometer.html_
(http://www.bgs.ac.uk/education/school_seismology/seismometer.html)
Some of the materials you quoted are GRAPHITE. Graphite is a LOW
strength solid, NOT suitable for constructing seismometers. You probably meant to
refer to Carbon Fibre / Monofilament. This is a very high strength material
with a near zero expansion coefficient along the filaments. The expansion
perpendicular to the filaments depends on the properties of the binding adhesive /
resin and the filling factor of the material. Both epoxy and vinyl adhesives
may be used. The properties of woven fabrics depend on the orientation of the
filaments.
In general, the construction of seismometers needs to be very rigid and
moisture / corrosion resistant, whether this is achieved by the material or by
the sections used. I use brass for the mass. You can buy it in a wide range of
sections and sizes. I use a SS scalpel blade rolling on a fixed 3/8" SS ball
bearing for the bottom bearing on a Lehman, cost about 50c. You can also buy
Tungsten Carbide needle rollers.
Epoxy adhesives are very sensitive to surface moisture and oil / grease.
They don't stick soft metals like Al, Zn, Cu etc. very well and most of the
common resins cure brittle hard. The flexible types may only be available in
industrial packs and they may have reduced strength.
Two component acrylic adhesives are tough, not brittle and are much less
effected by surface moisture or grease. I use Holdtite ST3295. It is a thick
liquid, but it mixes / spreads very easily and sets quickly. It does not
stick to polythene unless you oxidise the surface. I prefer it to Devcon Plastic
Weld or Bondloc Plastic Weld, which are thick pastes. Loctite also make a
wide range of these adhesives, as do Dow Corning.
Regards,
Chris Chapman
In a message dated 25/01/2009 19:07:35 GMT Standard Time, nyponen@gmail=
..com=20
writes:
<=
FONT=20
style=3D"BACKGROUND-COLOR: transparent" face=3DArial color=3D#000000 size=
=3D2>I'm a=20
newbie and have never built seismometer. I'm wondering why
steel=20=
is=20
used so much in seismometer construction when other materials
have much=
=20
less thermal expansion. Spruce wood, for example, has about
1/7 t=
he=20
thermal expansion of steel. Other materials expand even less,
qua=
rtz,=20
graphite, some glasses and ceramics, etc. Some of the
materials w=
ith=20
low CTEs (Coefficient of Thermal Expansion) are
expensive (invar, tungs=
ten,=20
polyimide, diamond), but others are
affordable. Spruce is inexpen=
sive=20
and widely available. Here are a
couple of sources of graphite ro=
ds=20
and other=20
shapes:
http://www.waleapparatus.com/catalog.asp?prodid=3D548212&sh=
owprevnext=3D1
http://www.graphitestore.com/items_list.asp/action/prod/pr=
d_id/25/cat_id/22
Hi Jim,
Thermal expansion is not generally a serious=20
problem in seismometers, although you may need to allow for it. Wood is not=20=
used=20
for professional seismometers since it is sensitive to humidity and it tends=
to=20
warp. It also tends to take a 'set' under stress, particularly at eleva=
ted=20
temperatures. The thermal expansion is only small along the grain, otherwise=
it=20
may be quite large. It can be protected with adhesive + metal film=
,=20
but while helping, organic varnishes and paints do not completely exclu=
de=20
moisture.
Mild steel is readily available, has a high=20
rigidity, has the same properties in all directions and is not=20
expensive. But it does need to be protected from corrosion with one of the=20
'special' paints available. Do NOT use any ferromagnetic material for=20
the arm or the mass. It will pick up magnetic noise from the house wiri=
ng,=20
from the Earth and from passing trains, trucks and cars.
Aluminum is more expensive and it is much=20=
less=20
rigid, but it is fairly resistant to corrosion. It can be varnished / painte=
d=20
with advantage. Use only Stainless Steel, Al alloy or nylon bolts. Aluminum=20=
in=20
contact with mild steel corrodes rapidly. Brass is not much better. I have u=
sed=20
3" x 1" Al U channel sections for amateur type seismometers, but you can als=
o=20
use Aluminum bar. Check
h=
ttp://www.bgs.ac.uk/education/school_seismology/seismometer.html
Some of the materials you quoted are=20
GRAPHITE. Graphite is a LOW strength solid, NOT suitable for=20
constructing seismometers. You probably meant to refer to Carbon Fibre=20=
/=20
Monofilament. This is a very high strength material with a near zero expansi=
on=20
coefficient along the filaments. The expansion perpendicular to the=20
filaments depends on the properties of the binding adhesive / resin and the=20
filling factor of the material. Both epoxy and vinyl adhesives may be used.=20=
The=20
properties of woven fabrics depend on the orientation of the filaments.
In general, the construction of seismometers ne=
eds=20
to be very rigid and moisture / corrosion resistant, whether this is achieve=
d by=20
the material or by the sections used. I use brass for the mass. You can buy=20=
it=20
in a wide range of sections and sizes. I use a SS scalpel blade rolling =
;on=20
a fixed 3/8" SS ball bearing for the bottom bearing on a Lehman, cost a=
bout=20
50c. You can also buy Tungsten Carbide needle rollers.
Epoxy adhesives are very sensitive to surface=20
moisture and oil / grease. They don't stick soft metals like Al, Zn, Cu=
=20
etc. very well and most of the common resins cure brittle hard. Th=
e=20
flexible types may only be available in industrial packs and they may have=20
reduced strength.
Two component acrylic adhesives are tough, not=20
brittle and are much less effected by surface moisture or grease. =
I=20
use Holdtite ST3295. It is a thick liquid, but it mixes / spreads very=20
easily and sets quickly. It does not stick to polythene unless you oxidise t=
he=20
surface. I prefer it to Devcon Plastic Weld or Bondloc Plastic Weld, which a=
re=20
thick pastes. Loctite also make a wide range of these adhesives, as do Dow=20
Corning.
Regards,
Chris Chapman
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